Subj:.....The
Worlds Biggest Combustion Engine (S614c)
From: darrellvip on 10/13/2008
Source: http://www.vincelewis.net/bigengine.html
The worlds biggest
engine is the Wartsila-Sulzer RTA96-C. It is a
turbo charged two-stroke
diesel engine and it is the most powerful
and efficient low
revolution engine in the world today.
The Wartsila-Sulser
is manufactured by the Aioi Works in Japan
and is part of Japans
Diesel United Ltd engine manufacturers.
Below is an 89 foot
long 44 foot wide 12 cylinder engine, literally
as big as a house
!
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These large engines
are designed to power the worlds super oil tankers and large container
ships. They are built to the ship owners preferences. They usually request
an engine construction of a single unit and single propeller design for
ease of maintenance, and not surprisingly any later troubleshooting. A
single unit and single screw design has also proved over time to have a
longer life span than double or even quad screws.
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These engines are
built in 6, 8, 10, 12 and 14 cylinder configurations. All the engines are
straight or 'inline'. The diameter of each cylinder is 3 foot 2 inches
with a stroke of 8 foot 2 inches. The 12 cylinder version weighs in at
2000 metric tons and delivers 90,000 Horse Power at 100 Revs per minute,
with best fuel economy at 53,244 HP at 90 Rpm.
When I mention economy,
the 14 cylinder engine for example with a displacement of 25,480 Litres
( 1.56 million cubic inches ) burns up 1,660 gallons of crude ("bunker")
oil every hour.
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The Mathematical calculation
: 1,660 gallons/per hour = 39.5 barrels of crude oil/used per hour = $2,844.
These figures are worked out from the basis of crude oil @ $72 a barrel*.
$2,844 every hour
the engine runs or 27.6 Gallons which is $46.00 every minute or 76 cents
a second ! That is of course if the ships buy oil at trade price...if not
then these figures are the absolute minimum. SCHWORER COMMENT: THAT
IS ACTUALLY QUITE AN INEXPENSIVE ENGINE TO OPERATE CONSIDERING ITS PROBABLY
GOING TO BE PUSHING MORE THAN 100,000 TONS THROUGH THE WATER. MANY
AIRCRAFT CONSUME MORE FUEL PER HOUR THAN THIS ENGINE.
( * at time of publishing
)
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In the image below
a worker at the plant is finalising work on the cylinder block. This image
shows the piston sleeves. The worker could quite easily have a nap inside
one of the bores and no one would notice!
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Below are the pistons
that will soon be fitted into the engine. Unlike normal car sized pistons
these 3 foot diameter pistons incorporate lots of holes and it is through
these holes that oil is injected through valves to keep all the working
parts at a maximum low wear tolerance. Despite the colossal amounts of
power output produced by these engines, surprisingly low wear rates have
actually been recorded. Cylinder liner wear for example is only about 0.03
mm down for every 1000 hours of engine use.
It must be remembered
here that these engines work at about 20 times slower than a normal 2.0
Litre car engine and this is a major contributor to the life of the engine.
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The image below depicts
the 300 ton crankshaft of the 10 cylinder engine. You may notice here that
there are steps on the wall of the casing to climb down into the engines
sump!
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In the image below
the pistons shell bearings are being fitted into the engine block. They
are lowered into place by a crane and guided in by two workers and a supervisor.
They keep all surfaces of the engine clean at this stage as any grit or
dirt could later add wear to the engine or worse destroy it, so the workers
are wearing special cloth overshoes so as not to leave any abrasions on
the fine working surfaces. Also you may notice that sheeting is covering
the rest of the engines crankcase bearing housing to keep the dust off.
These engines cost many millions upon millions of dollars; in fact, more
than the ship itself that they are installed.
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100,000 HP was actually
achieved on a test bed in the workshop with the 14 cylinder model, running
the engine flat out at just under 102 RPM.
102 Rpm may sound
slow compared to a normal sized car engine that operates at about 2-4000
rpm, but when an engine is as big as this then fast engine revolutions
are made obsolete by the sheer power output.
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Subj:..How
Do 2 and 4 Stroke Engines Work?
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The
two stroke cycle is so called because it takes two strokes of the piston
to complete the processes needed to convert the energy in the fuel into
work. Because the engine is reciprocating, this means that the piston
must move up and down the cylinder, and therefore the crankshaft must revolve
once. |
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Today
internal combustion engines in cars, trucks, motorcycles, aircraft, construction
machinery and many others, most commonly use a four-stroke cycle. The four
strokes refer to intake, compression, combustion (power) and exhaust strokes
that occur during two crankshaft rotations per working cycle of Otto cycle
and Diesel engines. The four steps in this cycle are often informally referred
to as "suck, squeeze (or squash), bang, blow." |
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